Onan generator · 9 model lines

Onan generator code 4: Over Crank

Onan documentation for 9 model lines lists 4 as “Over Crank”.

Check your model first. The same code can mean different things on different models. Find the model number on the appliance's data label, then use the matching row below.

What code 4 means by model

Model lineWhat the manufacturer saysSource
HGJAA / HGJAB / HGJAC and HGJBB operator manualsThe Cummins Onan operator manual lists Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan Generator Set for RV Operator Manual A031C171
Cummins Onan Generator Set for RV Operator Manual A035D009
Cummins Onan RV Generator Set HGJAA/HGJAB/HGJAC Spec A-E Operator Manual 983-0101
QG 2800i / 2500i LP (HGLAA Spec A-B)The Cummins Onan QG 2800i/2500i LP HGLAA operator manuals list Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan QG 2800i/2500i LP HGLAA Spec A Operator Manual A062Y985
Cummins Onan QG 2800i/2500i LP HGLAA Spec B Operator Manual A075S349
QG 2800 / 2800 EVAP KV and QG 2500 LP KVThe Cummins Onan QG 2800 KV operator manual says four blinks indicate that cranking time exceeded 35 seconds.Cummins Onan RV Generator Manuals
Cummins Onan QG 2800/2800 EVAP KV Spec E-M Operator Manual 981-0153
QG 4000 / 3600 LP KY (Spec J-R)The Cummins Onan QG 4000/3600 LP KY operator manuals list Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan QG 4000/3600 LP KY Spec J-N Operator Manual 981-0159
Cummins Onan QG 4000/3600 LP KY Spec P-R Operator Manual A041D131
QG 4000 / 3600 LP KYD (Spec A-C)The Cummins Onan QG 4000/3600 LP KYD operator manual lists Code 4 as Overcrank.Cummins Onan RV Generator Manuals
Cummins Onan QG 4000/3600 LP KYD Spec A-C Operator Manual 981-0169
QG 7000i DF (HGLCA Spec A)The Cummins Onan QG 7000i DF HGLCA operator manual list Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan QG 7000i DF HGLCA Spec A Operator Manual A079E225
Quiet Diesel 5000 (HDKBA)The Cummins Onan Quiet Diesel 5000 HDKBA operator manual lists Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan Quiet Diesel 5000 HDKBA Operator Manual 0981-0166
Quiet Diesel 6000 / 7500 / 8000 (HDKAH, HDKAJ, HDKAK)The Cummins Onan Quiet Diesel 6000/7500/8000 HDKAH/HDKAJ/HDKAK operator manual lists Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan Quiet Diesel 6000/7500/8000 HDKAH/HDKAJ/HDKAK Operator Manual A046L053
Quiet Diesel 10000 / 12500 (HDKCA, HDKCB)The Cummins Onan Quiet Diesel 10000/12500 HDKCA/HDKCB operator manual lists Code 4 as Over Crank.Cummins Onan RV Generator Manuals
Cummins Onan Quiet Diesel 10000/12500 HDKCA/HDKCB Operator Manual A043D713

What you can safely check

  • Stop repeated start attempts after the over-crank fault.
  • Check fuel level and battery condition from normal owner-accessible indicators.
  • Check normal vehicle fuel or LP level and make sure the usual owner fuel controls are available before one retry.
  • Record whether priming was attempted before the fault.
  • Stop cranking and let the starter rest.
  • Check normal vehicle fuel or LP level before one cautious retry.
  • Check fuel level and obvious exterior air-filter blockage only if safe.

Stop and call a technician for

  • Internal generator electrical output, inverter, controller, sensors, fuel system, ignition, AC circuit, and engine diagnosis belongs to Cummins service or a qualified generator technician.
  • Electrical output, inverter, controller, stator, rotor, fuel injection, sensors, wiring, coolant-system service, fuel leaks, and generator compartment repairs belong to Cummins service or a qualified generator technician.

Generators can produce carbon monoxide, hot surfaces, fuel hazards, moving-part hazards, and lethal voltage. Shut the generator down and do not open energized compartments unless qualified.

Write this down before you call

  • generator model/spec letter
  • hour meter
  • fault blink count
  • loads running when the shutdown occurred

Full code tables for these models

Related troubleshooting guides

Official sources